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Grease Testing Equipment

The EMCOR Rust Tester is designed to determine the corrosion-preventive properties of lubricating greases on ball bearings in the presence of water or salt water. The system replicates real-world mechanical and environmental conditions by rotating and resting the bearings in a water medium. It is built to conform with IP 220 , DIN 51802 and ASTM D6138, enabling both dynamic and static corrosion testing of greases. Key Features: 4 / 6 / 8 test setup for testing of bearings simultaneously Bearing housing in SS 316 for high corrosion resistance Powder-coated outer body for long life Operates at 80 RPM with automatic rest/run cycles Includes plummer blocks, adapter sleeves, self-aligning bearings, and V-ring seals Microcontroller-based Run/Rest Timer. Scope of Supply: EMCOR Test Rig with Base Plate Electric Motor with Gear System SS Shaft and Support Assembly Plummer Blocks & Bearing Housings Self-Aligning Bearings Adapter Sleeves & V-Ring Seals Electronic Run/Stop Timer User Manual Applications: Corrosion Testing of Grease in Bearings R&D Labs in Lubricant Industry Grease Quality Control Labs Bearing Testing Facilities Tribology Research Institutes For Pricing and additonal details kindly write or call us.

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As per ASTM D3527 ,D4290, D4950. The equipment is used for testing of grease for evaluating its life performance by testing at high-temperature. The equipment consists of a modified front wheel hub-spindle-bearings assembly housed in a constant temperature oven and coupled to a ¼ Hp variable-speed drive motor. It Control the test functions automatically and provides continuous digital display of motor torque, rpm, chamber temperature, spindle temperature, time cycle and elapsed time. Test parameters outside of ASTM specifications can be selected by the operator for in-house testing. Automatically terminates test and displays elapsed on-cycle hours when grease deterioration causes drive motor torque to increase to the calibrated end point. A built-in thirty second time delay circuit prevents erroneous test terminations due to momentary surges in motor torque at the beginning of the on-cycle. Insulated constant temperature oven is equipped with a 1200W heater and balanced 1/20 hp circulation fan for efficient heat distribution. Sliding access doors and a movable platform that swings the drive motor out of the way provide easy access to the spindle assembly. Modified steel spindle and hub assembly conforms to all critical 1971 Chevy II dimensions and is fitted with thermocouple, bearing thrust loading device and anodized aluminum grease collector. All controls and monitors are housed in a separate cabinet. Digital controls and displays: Timer : on/off cycle and real time Motor rpm : 0-1725 rpm Motor Torque: current draw Elapsed Time: 9999.9 hr. Maximum Temperature: 177°C Electrical Requirements 220-240V 50Hz, Single Phase, 7A Included Accessories Thermocouples (2) Thermometer holder Bearings (1 set) Grease Packer Assembly Bearing Installation/Removal Tools: Bearing installer, small and large bearing cup removers, bearing cup installer, bearing puller and spindle wrenches (pins)

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Salt Spray Chamber

Salt Spray Corrosion Cabinet : A thermostatic dome-shaped Salt Spray Cabinet, designed for evaluating the corrosion resistance of surface coatings in a controlled, accelerated environment. This apparatus simulates salt-laden atmospheres to assess the durability of coatings like paints, plating, and galvanizing. Key Features: Thermostatic Design: Dome-shaped corrosion-resistant chamber made from 6 mm thick imported Perspex sheet for maximum durability and transparency. Temperature Control: Microprocessor-based PID Digital Temperature Indicator cum Controller Built-in Digital Timer with Memory Backup Heating System: High-efficiency Heater with Sensor Supplied with One Spare Heater Spray Mechanism: Atomizing Nozzles for fine mist generation Tray and Hanging Arrangement provided as per standard specifications (Air Compressor to be arranged separately) Safety and Compliance: Low Water Level Safety: Water Level Sensor with Alarm Indicator and Buzzer Thermal Protection: Built-in Thermostat for over-temperature protection Additional Accessories: Fog Collection Device for salt fog measurement

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Dispersing Machine

High Speed Disperser – Table Top Model The High Speed Disperser is a compact, table-top mixing solution designed for efficient dispersion of powders into liquids and for dissolving soluble solids. It rapidly breaks apart agglomerates and wets out particles, making it ideal for laboratory-scale mixing and dispersion tasks. Key Features: Table Top Model: Compact and space-saving design suitable for laboratory environments. Motor: Equipped with a Three Phase, Forced Cooled Induction Motor ensuring consistent performance and durability during extended use. Control System: Integrated Variable Frequency Drive (VFD) for adjustable speed control and a Digital Timer Controller for precision and repeatability. Stirrer: Supplied with one (1) 50 mm SS304 Cowl-Type Stirrer for optimal mixing and dispersing action. Tip Speed: Achieves a tip speed in the range of 12 to 18 meters per second, suitable for effective dispersion and grinding. Capacity: Designed for handling 2 to 4 liters of dispersion volume using suitable grinding media. Note: A sturdy laboratory platform or table is to be arranged by the user for stable operation of the disperser. Salient Features- ➢ RPM : 0000 to 4850 Step less variation by VFD. Digital Display of RPM on VFD Panel ➢ Clamping : Manual in “V” Shaped Clamping ➢ Vertical Traverse : Manual Operation eased by counterweight Mechanism & LM slide ➢ Main Supply : 415/430 VAC and 50/60 Hz ➢ Digital Timer : 99 mins 59 secs with memory backup function

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Dispersing Machine

High speed dispersers is a type of mixer used to rapidly break apart lumps of powder material, and wetting them in a liquid. It is also used to dissolve solube solids in a liquid. A High Speed Dispersers is a Table Top Model with a Three Phase Induction Forced Cooled Motor controlled by Variable Frequency Driver and a Digital Timer Controller. Sturdy Laboratory platform is to be arranged by you. One nos “50 mm SS304 Cowl Type Stirrer’’ will be supplied with the machine. Dispersion of 2/4 ltr volume grinding media with a Tip Speed of 12-18 mps

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Grease Testing Equipment

A lab-scale open kettle grease making bath is a customized apparatus used in the laboratory for small-scale grease manufacturing. It features a stainless-steel open kettle where various components, including base oils and thickening agents, are blended, and heated to create a uniform grease mixture. This equipment is invaluable for researchers and engineers to experiment with different grease formulations, refine existing ones, and examine the intricacies of grease manufacturing processes. The open design of the kettle facilitates easy access for monitoring and sampling during production, making it an essential tool for advancing knowledge in the realm of grease manufacturing. Capacity Offered : 5 Kg , 10 Kg , 25 Kg , 50 Kg and 100 Kg.

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Acrylic Body Rotameters are machined from clear acrylic block. They are designed to give maximum accuracy in visibility and ruggedness. The floats are made from Stainless Steel, PVC and other non corrosive plastics and offered as per the process requirement. The needle valve is provided for accurate flow control. It is designed to give accuracy of within 1.5 to 2 % at full scale. The higher accuracy can be made on specific requirement. The Rotameter can be fitted with Top / Bottom or rear connections as per specific requirement. The Rotameters are ideal for direct panel mounting because of their clear modular appearance, online installation is also possible.

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